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High-Current Brass Busbar Terminals

Name: High-Current Brass Busbar Terminals
Brand: Bharti Enterprise
Price: 20.5 INR
Availability: InStock

Price 20.5 INR/ Piece

Get a Price/Quote

MOQ : 50000 Pieces

High-Current Brass Busbar Terminals Specification

Compatible Cable Size
For cables up to 300 sq. mm (customized on request)

Temperature Range
-40C to +120C

Mounting Type
Bolt-on and clamp connection

Current Capacity
Up to 800A or higher (depending on size)

Conductivity
Excellent electrical conductivity

Application
Power distribution, switchgear, and control panels

Color
Natural Brass

Fixing Hardware
Hex/Allen screw

Corrosion Resistance
Excellent

High-Current Brass Busbar Terminals Trade Information

Minimum Order Quantity
50000 Pieces

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cash Advance (CA), Letter of Credit (L/C)

Supply Ability
150000 Pieces Per Month

Delivery Time
15 Days

Sample Policy
If order is confirmed we will reimburse the sample cost

Packaging Details
Products are packed in polybags with proper labeling and placed in export-quality corrugated boxes to ensure safe transportation. Custom packaging and labeling options are available as per customer requirements.

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Central America, Middle East, Africa

Main Domestic Market
All India

Certifications
ISO 9001:2015 | IATF 16949:2016 | RoHS | REACH

High-Current Brass Busbar Terminals About

High Current Tin Plated Threaded Stud for EV Battery & Busbar Applications

High Current Tin Plated Threaded Stud for EV Battery & Busbar Applications

We offer precision-engineered Tin Plated Threaded Studs, also known as Battery Terminal Studs, Busbar Connector Studs, Double Ended Stud Bolts, Electrical Contact Studs, Power Distribution Studs, and EV Connector Fasteners, designed specifically for high-current electrical applications.

Manufactured using advanced CNC machining processes, these studs ensure excellent electrical conductivity, strong mechanical performance, and long service life in demanding environments such as electric vehicles (EVs), battery packs, inverters, and renewable energy systems.

Key Features

High electrical conductivity for efficient current flow
Robust double-ended threading for secure connections
Corrosion-resistant surface with premium plating options
Precision machining with tight tolerances
Suitable for high current applications (100A to 500A+)

Material Options

Copper (C11000 / ETP Copper) Best conductivity (recommended for EV)
Brass (IS 319 / CZ121) Cost-effective & machinable
Alloy Copper (CuCrZr) High strength + thermal resistance

Surface Plating Options

Tin Plated (most preferred for EV & battery applications)
Nickel Plated
Silver Plated (high-end electrical performance)
Natural Finish

Technical Specifications

Thread Type: Metric / UNC / UNF
Sizes: M6, M8, M10, M12, M16 (custom available)
Length: As per drawing / custom requirement
Tolerance: 0.01 to 0.02 mm
Surface Roughness: Ra 1.6 m
Current Capacity: Up to 500 Amps (design dependent)
Manufacturing: CNC Turned & Precision Machined

Applications / Industries

Electric Vehicles (EV Battery Packs)
Energy Storage Systems (ESS)
Inverters & Power Electronics
Busbar & Power Distribution Units (PDU)
Solar & Renewable Energy Systems
Industrial Electrical Panels
Automotive & OEM Applications

Why Choose Us (Bharti Enterprise Advantage)

OEM & Custom Manufacturing Support
Bulk Volume Supply Capability
Strict Quality Control (ISO standards)
Export-ready packaging & logistics
Long-term business & contract manufacturing support

Contact for RFQ

We welcome global buyers, OEMs, and distributors to send their inquiries. Our team ensures quick response with competitive pricing and technical support.

Superior Electrical Performance

Designed with high-conductivity brass and precision CNC engineering, these terminals deliver exceptional electrical conductivity and minimal energy loss. Their robust design enables secure connections and efficient current handling for heavy-duty applications, ensuring system reliability.

Tailored for Versatility

Available in both standard and customizable sizes and thicknesses, our busbar terminals fit a broad range of power distribution needs. They are compatible with cables up to 300 sq. mm, with customization options for larger requirements. The product suits diverse mounting configurations-bolt-on and clamp-for flexible installation.

Durability and Resistance

A polished, optionally nickel-plated surface enhances corrosion resistance, making these terminals ideal for harsh operational environments. Their ability to function consistently between -40C and +120C underscores their suitability for demanding scenarios and extended service life.

FAQ's of High-Current Brass Busbar Terminals:

Q: How do I select the right size and type of busbar terminal for my application?

A: Selecting the correct busbar terminal depends on your required current capacity, cable size (up to 300 sq. mm, with customization available), and installation setup. Consider factors like the required mounting type (bolt-on or clamp), operating environment, and compatibility with your control panel or switchgear.

Q: What process is used to manufacture these brass busbar terminals?

A: These terminals are manufactured using advanced CNC machining and precision engineering processes. This ensures accurate dimensions, high quality, and a smooth polished finish. Nickel plating can be applied for added corrosion resistance, based on customer preference.

Q: When should nickel plating be chosen for these terminals?

A: Nickel plating is recommended when enhanced corrosion resistance is necessary, especially in humid, chemically aggressive, or outdoor environments. The standard option is a natural brass finish, but nickel coating extends longevity in challenging conditions.

Q: Where are these busbar terminals typically used?

A: High-current brass busbar terminals are widely employed in power distribution units, switchgear assemblies, control panels, and other electrical infrastructures requiring secure, high-capacity connections.

Q: What are the benefits of using high-conductivity brass for busbar terminals?

A: High-conductivity brass provides excellent electrical conductivity, ensuring minimal power loss and efficient current flow. It also offers robust mechanical strength and superior corrosion resistance, contributing to reliable and durable performance.

Q: How are these busbar terminals securely fixed during installation?

A: Installation is performed using hex or Allen screws, enabling firm attachment to busbars or cable lugs. The mounting can be adapted to bolt-on or clamp configurations, ensuring versatile and reliable connections.

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