LocationGujarat, India
IATF 16949:2016 Certified Company
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals
High-Current Brass Busbar Terminals

High-Current Brass Busbar Terminals

Price 20.5 INR/ Piece

MOQ : 50000 Pieces

High-Current Brass Busbar Terminals Specification

  • Current Capacity
  • Up to 800A or higher (depending on size)
  • Corrosion Resistance
  • Excellent
  • Fixing Hardware
  • Hex/Allen screw
  • Temperature Range
  • -40C to +120C
  • Application
  • Power distribution, switchgear, and control panels
  • Conductivity
  • Excellent electrical conductivity
  • Color
  • Natural Brass
  • Mounting Type
  • Bolt-on and clamp connection
  • Compatible Cable Size
  • For cables up to 300 sq. mm (customized on request)
 

High-Current Brass Busbar Terminals Trade Information

  • Minimum Order Quantity
  • 50000 Pieces
  • Payment Terms
  • Cash Against Delivery (CAD), Cash on Delivery (COD), Cash Advance (CA), Letter of Credit (L/C)
  • Supply Ability
  • 150000 Pieces Per Month
  • Delivery Time
  • 15 Days
  • Sample Policy
  • If order is confirmed we will reimburse the sample cost
  • Packaging Details
  • Products are packed in polybags with proper labeling and placed in export-quality corrugated boxes to ensure safe transportation. Custom packaging and labeling options are available as per customer requirements.
  • Main Export Market(s)
  • Asia, Australia, North America, South America, Eastern Europe, Western Europe, Central America, Middle East, Africa
  • Main Domestic Market
  • All India
  • Certifications
  • ISO 9001:2015 | IATF 16949:2016 | RoHS | REACH
 

About High-Current Brass Busbar Terminals

High Current Tin Plated Threaded Stud for EV Battery & Busbar Applications



High Current Tin Plated Threaded Stud for EV Battery & Busbar Applications

We offer precision-engineered Tin Plated Threaded Studs, also known as Battery Terminal Studs, Busbar Connector Studs, Double Ended Stud Bolts, Electrical Contact Studs, Power Distribution Studs, and EV Connector Fasteners, designed specifically for high-current electrical applications.


Manufactured using advanced CNC machining processes, these studs ensure excellent electrical conductivity, strong mechanical performance, and long service life in demanding environments such as electric vehicles (EVs), battery packs, inverters, and renewable energy systems.


Key Features

  • High electrical conductivity for efficient current flow
  • Robust double-ended threading for secure connections
  • Corrosion-resistant surface with premium plating options
  • Precision machining with tight tolerances
  • Suitable for high current applications (100A to 500A+)


Material Options

  • Copper (C11000 / ETP Copper) Best conductivity (recommended for EV)
  • Brass (IS 319 / CZ121) Cost-effective & machinable
  • Alloy Copper (CuCrZr) High strength + thermal resistance


Surface Plating Options

  • Tin Plated (most preferred for EV & battery applications)
  • Nickel Plated
  • Silver Plated (high-end electrical performance)
  • Natural Finish


Technical Specifications

  • Thread Type: Metric / UNC / UNF
  • Sizes: M6, M8, M10, M12, M16 (custom available)
  • Length: As per drawing / custom requirement
  • Tolerance: 0.01 to 0.02 mm
  • Surface Roughness: Ra 1.6 m
  • Current Capacity: Up to 500 Amps (design dependent)
  • Manufacturing: CNC Turned & Precision Machined


Applications / Industries

  • Electric Vehicles (EV Battery Packs)
  • Energy Storage Systems (ESS)
  • Inverters & Power Electronics
  • Busbar & Power Distribution Units (PDU)
  • Solar & Renewable Energy Systems
  • Industrial Electrical Panels
  • Automotive & OEM Applications


Why Choose Us (Bharti Enterprise Advantage)


  • OEM & Custom Manufacturing Support
  • Bulk Volume Supply Capability
  • Strict Quality Control (ISO standards)
  • Export-ready packaging & logistics
  • Long-term business & contract manufacturing support

Contact for RFQ

We welcome global buyers, OEMs, and distributors to send their inquiries. Our team ensures quick response with competitive pricing and technical support.



Superior Electrical Performance

Designed with high-conductivity brass and precision CNC engineering, these terminals deliver exceptional electrical conductivity and minimal energy loss. Their robust design enables secure connections and efficient current handling for heavy-duty applications, ensuring system reliability.


Tailored for Versatility

Available in both standard and customizable sizes and thicknesses, our busbar terminals fit a broad range of power distribution needs. They are compatible with cables up to 300 sq. mm, with customization options for larger requirements. The product suits diverse mounting configurations-bolt-on and clamp-for flexible installation.


Durability and Resistance

A polished, optionally nickel-plated surface enhances corrosion resistance, making these terminals ideal for harsh operational environments. Their ability to function consistently between -40C and +120C underscores their suitability for demanding scenarios and extended service life.

FAQ's of High-Current Brass Busbar Terminals:


Q: How do I select the right size and type of busbar terminal for my application?

A: Selecting the correct busbar terminal depends on your required current capacity, cable size (up to 300 sq. mm, with customization available), and installation setup. Consider factors like the required mounting type (bolt-on or clamp), operating environment, and compatibility with your control panel or switchgear.

Q: What process is used to manufacture these brass busbar terminals?

A: These terminals are manufactured using advanced CNC machining and precision engineering processes. This ensures accurate dimensions, high quality, and a smooth polished finish. Nickel plating can be applied for added corrosion resistance, based on customer preference.

Q: When should nickel plating be chosen for these terminals?

A: Nickel plating is recommended when enhanced corrosion resistance is necessary, especially in humid, chemically aggressive, or outdoor environments. The standard option is a natural brass finish, but nickel coating extends longevity in challenging conditions.

Q: Where are these busbar terminals typically used?

A: High-current brass busbar terminals are widely employed in power distribution units, switchgear assemblies, control panels, and other electrical infrastructures requiring secure, high-capacity connections.

Q: What are the benefits of using high-conductivity brass for busbar terminals?

A: High-conductivity brass provides excellent electrical conductivity, ensuring minimal power loss and efficient current flow. It also offers robust mechanical strength and superior corrosion resistance, contributing to reliable and durable performance.

Q: How are these busbar terminals securely fixed during installation?

A: Installation is performed using hex or Allen screws, enabling firm attachment to busbars or cable lugs. The mounting can be adapted to bolt-on or clamp configurations, ensuring versatile and reliable connections.

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